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One stop service for your sorting solutions
6 Years
| Ask Lasest Price | |
| Brand Name : | NEW BELT |
| Model Number : | TCS2T2 |
| Certification : | ISO9001 |
| Price : | Negotiable |
| Payment Terms : | T/T, Western Union, MoneyGram, L/C |
| Supply Ability : | 3000 sets per year |
| Delivery Time : | 15 day after we receive your deposit |
Product Description
The tea color sorting machine refers to the high-tech opto-mechanical equipment that uses the high-definition CCD optical sensor to select the tea using the color difference between the tea stem, the yellow piece and the genuine one in the tea.
In the tea industry, more than 80% of domestically produced tea, including Tieguanyin, can be color-selected using a tea color sorter.
Compared with manual selection: labor saving, time saving, high efficiency and low processing cost. Improve the quality, economic and social benefits of selected products.
Technical Parameters
| Product Name | Four Layer CCD Tea Color Sorter |
| Yield (kg / h) | <800 |
| Carryover (bad: good) | >5:1 |
| Choose the net rate (%) | > 99% |
| Power supply voltage (v / Hz) | 380V50Hz |
| Power (Kw) | 6.8-8.6 |
| Air pressure (Mpa) | 0.6-0.8 |
| Air consumption (L / min) | <5400 |
| Weight (Kg) | 2400 |
| Dimensions (mm) | 2676*2530*3432 |
Note: The above parameters are hetero-election of 3% green tea, for example,
the yield will vary depending on the raw material impurity rate.
Examples of Sorting
Product Function & Features
1. Design of mechanical-electrical integration: The integration of sorting cabinet and electrical cabinet results in a more stable overall mechanical structure, prolonging the service life of the machine and making the maintenance much easier.
2. The original material-distributing system in the industry: The latest-designed Bridge-type material-distributor is featured with low noise, low jitter amplitude, high vibration frequency, and more even sorting, settling the problems of uneven sorting and underproduction, which are often seen in currently-used material-distributor matched with three-tier tea-sorting machine.
3. Utilization of air cooling system, this system settles the problems of high temperature, heavy energy loss, light source instability, and short service life which are caused by a longtime-working LED light source.. In addition, the system ensures an endurable light source used in a constant temperature.
4. Solution of independent sorting mode, for each tier, a sorting solution of either color-based or shape-based can be set separately, and a combining sorting solution of color&shape-based can also be chosen. You can choose the solution freely.
5. Unique design of broadening sorting chamber, this design can solve the problem of partial tea-sorting caused by swirling air, increase the output and reduce the crashed rate during the course of tea sorting.
6. The original blowing nozzle, together with the valve-driven mode, helps to accelerate the response speed, strike more accurately, reduce the material taking-out ratio, increase the output, as well as decrease gas consumption by 20%.
7. Cloud object link system, autonomous cloud control, cloud computing technology, the realization of online operations, online monitoring, online services, free upgrades.
8. The original design of intelligent LED shadowless cold light source system, having a light emitting rate is high, the use of longer and stronger anti disturbance, and easier to identify, judge more easily, don't more precision characteristics, meet a variety of tea 360 degree of shape and color selection requirements.
9. The world's top custom industrial CCD sensor and color selection of the lens, high-definition imaging technology, taking pictures of the selected tea images, can be selected in the different color and shape of the tea to define the color. The minimum resolution in the range of o.o8MM2, the tiny spots, black spots signal amplification processing needle.
10. V integrated design,The three layer, four layer V structure, integration, convenient installation and daily maintenance to meet the needs of different customers.
11. V structure design,Can be used to sort the pre sorting box of waste, can be back to the rear of the sorting box, a sorting to complete the finished product and the net, the color selection of higher accuracy, lower crushing rate, more convenient operation.
Mounting Dimensions
Why Chose Our Four Layer CCD Tea Color Sorter?
1.Over 14 years experiences.focus on sorter machine.The biggest sorter machine factory.
2.After-sales service guarantee: We have a professional after-sales service team, one-on-one customer service to help customers install and repair.
3.We have service station, cooperate reseller in more than 40 countries.
4.Quality assurance of raw materials:The raw materials we purchase are certified qualified products.
5.Quality process assurance: We pass ISO quality management system, each process of production are under strictly standard.
6.System test: Our technical engineers check the product performance, to ensure that the factory products in full compliance with customer requirements.
7.Shipping guarantee: we have professional packaging operations team, independent export qualification to ensure product safety and stability to reach customers in the hands.
Automatic CCD tea color sorter Problems Solutions
The equipment involves an automatic fault detection and alarm function, and the fault parts will be indicated by an indicator light or shown by a color display. Users can usually solve the problem by themselves.
| Faults | Causes | Solutions |
| Air leakage of solenoid valves | Foreign matters found in valves | Blow air into the valve in a reverse direction for repeatedly test |
| Wear of valve components | Replace worn parts | |
| Solenoid valves fail to work | Poor contact of valve wires | Re-plug or repair poor contact parts to enable good contact |
| Damaged control circuit boards | Replace control circuit control boards | |
| An inadequate amount of air injection for solenoid valves | Solenoid valves are not switched to the assigned location | Re-adjust or replace solenoid valves |
| Air pressure is too low | Check the pressure gauge and corresponding air piping | |
| Rice leaps on rice channels | The water content in rice is excessively high | Dry the rice for re-sorting |
| Ashes on rice channels cake | Clean the rice channel with a piece of soft cloth | |
| Scratches occur on rice channels | Replace rice channels with new ones | |
| Frequent action of color sorting indicator lights and electromagnetic valves (fluorescent lamps) | Fluorescent lights are burn out | Replace fluorescent lamps with new ones |
| Color sorting modes are not set correctly | Set color sorting modes correctly | |
| Damaged power supplies for fluorescent lamps | Replace power supplies | |
| Background plates get stuck | Restore stuck boards | |
| Rice sorting waves are not correctly set | Re-adjust background plates | |
| Fluorescent lamps are not lightened | Re-lighten fluorescent lamps | |
| Circuit fault reminders appear | Circuit fault | Please contact us |
| Poor rice sorting results on channels at both sides | Fluorescent lamps are black at both ends | Replace fluorescent |
| The equipment don’t work at all | Sensitivity is too low | Adjust sensitivity |
| Background plates are improperly adjusted | Adjust background plates | |
| Sorted grains are increasingly inferior ones during a certain period | Dust accumulates on glass plates in the sorting chamber | Wipe off dust with a clean piece of cloth |
| Parameters of sensitivity and background plates change | Re-set parameters | |
| Rice channels are unheated | Check the heating system | |
| Dust wipers are damaged and aged | Replace dust wipers | |
| Poor sorting results on a single side of the system | Poor cleaning results due to inappropriate action of rod less cylinders | Adjust the wiping speed of dust wipers |
| Color Sorters often shut down | Excessively high sensitivity; re-adjust the sensitivity | Background plates (or wave forms) are not adjusted properly |
| Re-adjust Background plates | Excessively high content of yellow grains | |
| Reduce output | Inadequate air supply pressure | |
| Check the air pressure and air passage to find out they are proper; re-adjust the air passage | Protection of air pressure often occurs | |
| Try to make pipes unblocked | clean or replace relative filter elements |
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